China Suncenter Brand Model: Dga25 25: 1 Pressure Ratio Air Driven Natural Gas Booster Pump for Charging Cylinders

Product Description

Suncenter Brand Model:DGA25 25:1 pressure ratio Air driven natural gas booster pump for charging cylinders

Compressed Air Driven Gas Booster Pump- DGA/DGD/DGT Series 

Suncenter Air Driven Gas Boosters provide for pressures up to 80Mpa (11,600 psi). Used for virtually all known gases, these boosters are ideal for increasing gas pressure, transferring high pressure gas, charging cylinders and scavenging. Key features include: 
 

  1. Compressed Air driven – no electricity required (connect to normal air compressor)
  2. In order to extend the lifetime of the pump, the driving air pressure should 

not be higher than 8 bar

  1. No airline lubricator required 
  2. Hydrocarbon free – separation between air and gas sections 
  3. Pressures to 80Mpa (11,600 psi)  
  4. Wide range of models with different ratios
  5. Built-in-cooling on most models 
  6. Easy to install, operate and maintain
  7. Best price / performance ratio 
  8. No heat, flame or spark risk and explosion proof 
  9. Automatic pressure holding, whatever the cause of the pressure drop, the Suncenter   pump will automatically start, keep the loop pressure constant
  10. Applicable gas: Argon/Helium/Hydrogen/Oxygen/NO2/CH4/LNG/LPG/CNG/FM200 etc.

Applications for Air Driven Gas Boosters
SUNCENTER Air Driven Gas Boosters provide for pressures up to 80Mpa. Used for oil free compression not only of air or Nitrogen, but also flammable and risk gases like hydrogen, oxygen and natural gas. These boosters are ideal for increasing gas pressure, transferring high pressure gas, charging cylinders and scavenging.

Air driven boosters are an efficient alternative instead of electrically driven products and can be used in explosion- proof areas.

As a result of the wide range of models it is possible to select the optimum booster for each application. Single stage, double acting or 2 stage boosters or a combination of these models can be used to achieve different operating pressures and flow capacities. 

SUNCENTER Air Driven Gas Boosters are ideal and widely used for hydrostatic and burst testing for valves, pipes, tubing and pressure vessels; Calibration for safety valves; Automobile regulator detecting and telecommunication cable inflatable appliances. 
      
                       
Application
 

  1. Pressure test with gas
  2. Gas transfer and filling

(Argon/Helium/Hydrogen/Oxygen/Nitrogen/CO2/NO2/CH4/LNG/LPG/CNG/FM200 etc.)

  1. Charging of gas cylinder and accumulator with nitrogen
  2. Supply for isolating gas systems
  3. Gas assisted injection molding
  4. Transfer of oxygen cylinders
  5. Charging of breathing air bottles
  6. Leak test 
  7. Hydrostatic Testing for valves, tanks, pressure vessels, pressure switches, hoses, pipes and tubing, pressure gauges, cylinders, transducers, well casings, BOPs, gas bottles and air craft components
  8. Safety valve adjusting 

 

DGA series gas booster pumps(Single acting, single air drive head): 
DGA pumps are available with high quality seals, which provide significantly better service life as well. Pump head fitted with exhaust cooling devices. All parts in contact with the gas are made of stainless steel.

 

Model Pressure boost ratio Min. gas
Inlet pressure
PA (bar)
Max.gas
Inlet pressure
PA (bar)
Max. gas
outlet pressure PB (bar)
Driven air pressure  PL Formula to
calculate gas outlet pressure PB
Connection:
Gas Inlet /
Gas outlet (NPT thread)
Max. flow at driven air pressure of 6bar (L/min)
DGA02 2:1 1.0 16 16 2bar-8 bar 2X PL 1/2 / 1/2 960 (at Pof 6 bar )
DGA05 5:1 0 40 40  2bar-8 bar 5XPL 1/2 / 1/2 680(at Pof 6 bar )
DGA06 6:1 2.0 48 48 2bar-8 bar 6XPL 1/2 / 1/2 360(at Pof 10 bar )
DGA10 10:1 3.5 80 80 2bar-8 bar 10XPL 3/8/ 3/8 210(at Pof 10 bar )
DGA25 25:1 7.0  200 200  2bar-8 bar 25XPL 1/4/ 1/4 120(at Pof 20 bar )
DGA40 40:1 10 320 320 2bar-8 bar 40XPL 1/4/ 1/4 200(at Pof 40 bar )
DGA60 60:1 20  480 480  2bar-8 bar 60XPL 1/4/ 1/4 180(at Pof 40 bar )
DGA100 100:1 25 800 800 2bar-8 bar 100XPL 1/4/ M14X1.5 136(at Pof 40 bar )

Technical spcification
Note:  PL: driven air pressure   PA: gas inlet pressure   PB: gas outlet pressure  
In order to extend the lifetime of the pump, the driven air pressure should not be higher than 8 bar
DGD series gas booster pumps(Double acting ):
DGD series pumps are double acting, with single air driven heads type.   

  1. DGD pumps are available with high quality seals, which provide significantly better service life
  2. Double pump heads with exhaust cooling devices. 
  3. All components in contact with the gas are made of stainless steel. 
  4. Pipes mounting way are available as customized. 

 

Model Pressure boost ratio Min. gas
Inlet pressure
PA (bar)
Max.gas
Inlet pressure
PA (bar)
Max. gas
outlet pressure PB (bar)
Driven air pressure  PL Formula to
calculate gas outlet pressure PB
Connection:
Gas Inlet /
Gas outlet (NPT thread)
Max. flow at driven air pressure of 6bar (L/min)
DGD10 10:1 3.5 80 80  2bar-8 bar 10XPL+ PA 3/8/3/8 410(at PA of 6 bar )
DGD25 25:1 10  200 200  2bar-8 bar 25XPL+ PA 1/4/1/4 396(at PA of 20 bar )
DGD40 40:1 15  320 320  2bar-8 bar 40XPL+ PA 1/4/1/4 320(at PA of 40 bar )
DGD60 60:1 25  480 480  2bar-8 bar 60XPL+ PA 1/4/1/4 215(at PA of 40 bar )
DGD100 100:1 35  800 800  2bar-8 bar 100XPL+ PA 1/4/M14*1.5 300(at PA of 60 bar )
DGD130 130:1 50  1040 1040  2bar-8 bar 130XPL+ PA 1/4/M14*1.5 180(at PA of 60 bar )

 Technical specification
Note:  PL: driven air pressure   PA: gas inlet pressure   PB: gas outlet pressure  
In order to extend the lifetime of the pump, the driven air pressure should not be higher than 8 bar

2DGD series gas booster pumps(Double acting, double air driven heads ):

 

Model Pressure boost ratio Min. gas
Inlet pressure
PA (bar)
Max.gas
Inlet pressure
PA (bar)
Max. gas
outlet pressure PB (bar)
Driven air pressure  PL Formula to
calculate gas outlet pressure PB
Connection:
Gas Inlet /
Gas outlet (NPT thread)
Max. flow at driven air pressure of 6bar (L/min)
2DGD10 10:1 3 80 80  2bar-8 bar 2bar-8 bar 1/2 / 1/2 980(at PA of 6 bar )
2DGD25 25:1 6 200 200  2bar-8 bar 2bar-8 bar 3/8 / 3/8 560(at PA of 10 bar )
2DGD40 40:1 25 320 320  2bar-8 bar 2bar-8 bar 3/8 / 3/8 480(at PA of 40 bar )
2DGD60 60:1 30 480 480  2bar-8 bar 2bar-8 bar 3/8 / 3/8 320(at PA of 40 bar )

 Technical specification
Note:  PL: driven air pressure   PA: gas inlet pressure   PB: gas outlet pressure  
In order to extend the lifetime of the pump, the driven air pressure should not be higher than 8 ba

DGT series gas booster pumps(Double acting, double stage, single air drive head ):
DGT pumps are double acting, double stage with single air drive head pumps. They can provide for super high pressure with very low inlet pressure. 

  1. DGT pumps are available with high quality seals, which provide significantly better service life 
  2. Double pump heads with exhaust cooling devices. 
  3. All parts in contact with the gas are made of stainless steel.    

 

Model Pressure boost ratio Min. gas
Inlet pressure
PA (bar)
Max.gas
Inlet pressure
PA (bar)
Max. gas
outlet pressure PB (bar)
Driven air pressure  PL Formula to
calculate gas outlet pressure PB
Connection:
Gas Inlet /
Gas outlet (NPT thread)
Max. flow at driven air pressure of 6bar (L/min)
DGT25 25:1 0.1 10 200 2-8 bar 25XPL+3.5XPA 3/8/ 1/4 136(at PA of 8 bar )
DGT40 40:1 0.1 10 320 2-8 bar 40XPL+ 6XPA 3/8/ 1/4 124(at PA of 8 bar )
DGT10/60 10:1/60:1 0.1 10 480 2-8 bar 60XPL+6X PA 3/8/ 1/4 84(at PA of 8 bar )
DGT25/60 25:1/60:1 10 25 480 2-8 bar 60XPL+2.5XPA 3/8/ 1/4 80(at PA of 15 bar )
DGT100 100:1 0.1 10 800 2-8 bar 100XPL+10XPA 3/8/ M14*1.5 63(at PA of 8 bar )

Technical specification
Note:  PL: driven air pressure   PA: gas inlet pressure   PB: gas outlet pressure  
In order to extend the lifetime of the pump, the driven air pressure should not be higher than 8 bar

How to Select Suncenter Air Driven Gas Boosters/Systems?

In order to choose suitable booster pump or systems for you,
please kindly reply us the following questions:

1.What is your present gas pressure?(    )bar

2.What is your gas?oxygen gas,nitrogen gas or other gases?

3.What outlet gas pressure do you want?(    )bar

4.What driven air pressure (of your air compressor) can you offer?(    )bar,
because our booster is completely air operated and no need any electricity

5.What outlet gas flow rate do you need?(    )L/min

HangZhou Suncenter Fluid Control Equipment Co., Ltd is the member company of Suncenter Group, which is located in HangZhou city of ZheJiang province in China. With more than 15 years experiences in fluid pressure exchange and controlling field, we provide various kinds of pneumatic and hydraulic booster pumps, systems and solutions to the customers all over the world. Due to our best product quality, competitive price as well as excellent after-sales service, we have win a great reputation in the field.
 
Our main products including:
High Pressure Booster Pumps (Air Driven Gas Booster Pump, Air Driven Liquid Pump, Air Amplifiers)
High Pressure Systems (Gas/Liquid Booster Stations,FM200 filling machine, Tube Expanding Machine)
High Pressure Test Equipment(Hydraulic/Burst/Hydrostatic test machine,Cylinder test machine,
Valve test bench,Impulse Testing Machine, etc.)
 
Product Application
Oil Industry, Gas Industry, Chemical Industry, Fire Fighting, Research Institutions etc.
 
Our service
13 months’ free warranty since the purchasing date and free technical support during lifetime

 

How to Repair and Maintain an Air Compressor

A compressor is a device used to move air from 1 place to another. Air enters the air compressor through the intake valve. Inside the compressor, the vanes on the inner rotor rotate within an eccentric cavity. The self-adjusting length arm divides the space into multiple cavities of different sizes. As the rotor rotates, air fills the cavity. As air flows around the cavity, it builds pressure and is squeezed out of the compressor output.

Positive displacement

Positive displacement air compressors use reciprocating pistons to compress air. Gas is drawn in during the suction stroke and compressed by moving the piston in the opposite direction. It then discharges the compressed air by moving it in the opposite direction. This type of air compressor is most commonly found in automobiles, refrigerators, and other applications that require high pressure. However, it is not as efficient as a centrifugal compressor.
Most modern air compressors use positive displacement. Positive displacement models capture a volume of air in the compression chamber and distribute it when the pump is operating at maximum capacity. They are more economical than their negative displacement counterparts. Reciprocating screw air compressors are the most common positive displacement compressors. The reciprocating screw air compressor adopts a water jacket around the cylinder and is often used in processes such as oil drilling.
A bicycle pump is an example of positive displacement compression. Air is drawn into the cylinder and compressed by the moving piston. A piston compressor works on the same principle, but it uses a rotating crankshaft or connecting rod to complete the movement of the pistons. There are 2 types of positive displacement compressors: single-acting and double-acting. Both types work on the same principle, both are positive displacement compressors. The difference between the 2 types is the pressure ratio.
In air compression, positive displacement compression reduces the volume of the fluid and reduces its viscosity. This results in higher pressure ratios and is used in centrifugal, axial, and scroll compressors. Positive displacement is a common feature of most air compressors. Positive displacement compressors offer the same benefits and are more energy-efficient when applied to oil-free and gas applications. This type of compression is usually the best choice for low-pressure applications.
air-compressor

oil free

If you’re looking for an air compressor for your business, consider an oil-free air compressor. These models offer cleaner, quieter operation than traditional air compressors and require less maintenance. They also meet ISO Class 0 or Class 1 air purity requirements. Oil-free air compressors are also quieter, with fewer moving parts and less noise. These advantages make oil-free air compressors an ideal solution for many commercial applications.
Air purity is critical in many industries. Even the tiniest drop of oil can damage production equipment or damage products. The best way to find an oil-free air compressor for your business is to consider the process and end product. As air quality improves, more and more businesses are turning to oil-free compressors. Some of the advantages and disadvantages of these air compressors are:
When choosing an oil-free air compressor, it is important to understand the terminology used in the industry. Knowing these terms will make it easier for you to choose the right compressor for your needs. ACTFM, or actual cubic feet per minute, is an industry term for measuring the amount of air pumped in 1 minute under rated conditions. Although a simple number, it can be very useful in determining which type of air compressor is best for your application.
The ISO 8573-1 international standard defines air quality and provides air purity classifications. The strictest classification is air purity class 0. Many manufacturers claim that oil-free air compressors meet this standard. However, a class 0 oil-free air compressor does not necessarily mean that the air is free of contaminants. In fact, Class 0 is the benchmark for air purity. While zero air quality is the highest level, that doesn’t mean it’s completely oil-free.
air-compressor

double acting

A double-acting air compressor is a device that uses compressed air to generate electricity. Its working principle is based on piston and connecting rod. The connecting rod connects the crankshaft to the piston through pins and caps. The piston moves as the piston moves. Rods are usually made of forged carbon steel. In terms of service and maintenance, double-acting compressors require regular vise maintenance and proper cleaning.
The displacement of the compressor is a measure of the displacement that the piston can produce in a certain period of time. Displacement is usually expressed in actual cubic feet per minute. The exact calculation depends on the type of cylinder and the configuration of the compressor. Single-acting cylinders can have head-end or crank-end displacement, both of which can be measured using the displacement equation. A double-acting air compressor will use this equation. 4 and 6 calculate the displacement.
Double-acting air compressors have multiple cylinders and are made of cast iron. They are water-cooled and have a mechanical connection between the piston and connecting rod. A double-acting compressor compresses air twice per revolution of the motor. One cylinder moves up, while the other cylinder moves down. The piston moves down, allowing air to enter through valve #1. During the operation of the compressor, the temperature of the air and gas increases.
Double-acting air compressors typically have high pressure and are considered workhorses. Double-acting compressors also feature intercooling and double compression. As a result, these machines tend to last longer than single-acting compressors. Its low speed and dual compression make it a workhorse in the compressor industry. Double-acting air compressors are workhorses and versatile devices.
air-compressor

fuel tank pressure switch

You can adjust the pressure in the air compressor tank by adjusting the differential pressure. You can turn the mainspring clockwise or counterclockwise to increase or decrease the pressure. This valve will open when the pressure is low enough to start the compressor. If the pressure is too low, the valve should be closed. The cut-in and cut-out pressures should be set to appropriate values. After adjusting the tank pressure, check the hysteresis of the tank pressure switch and set the desired shutoff pressure.
If the pressure in the tank falls below the cut-in level, the tank pressure switch must be replaced. You can test the switch with a multimeter. Make sure the switch is not damaged. If you can’t find the switch, you can look at the other sections. If you find any damaged or missing parts, you should replace them. Otherwise, it may be time to check the tank pressure switch. You may need to disassemble the compressor and remove the switch.
The fuel tank pressure switch is an important part of the air compressor. It keeps you informed of the amount of air delivered by the compressor. If your tank or tank is damaged, your readings will be wrong. If the pressure switch is damaged, it will not function properly and result in incorrect readings. Fortunately, there are some easy ways to fix this. To prevent this from happening, keep the tank pressure switch in good condition.
When the air pressure in the tank drops to the cut-in pressure setting, the switch allows power to flow through it. This will start the motor and pump of the air compressor. Then, if the pressure in the tank rises above the cut-off level, the switch will trip and stop the compressor. This will prevent it from being over-pressurized. Power flow will continue to flow to the motor. Depending on your compressor model, you can change the cut-in and cut-out pressures as needed.

energy source

The power supply of the air compressor is very important. Most air compressors run on 12 VDC, which is ideal for automotive use. Alternatively, you can buy a switching power supply for around $20. No matter which power supply you choose, you must ensure that it can support the maximum current of the compressor. You can find power supplies in all sizes, from quarter-horsepower to five-horsepower.
The voltage required for a three-phase air compressor will vary. Three-phase air compressors require 3 separate power cords and a three-phase electrical service panel. This is because a standard 120/240-volt electrical service panel is not sufficient to power a three-phase compressor. Additionally, three-phase compressors require 3 separate isolated wires for the engine and motor circuits. Three-phase compressors do not require a neutral wire.

China Suncenter Brand Model: Dga25 25: 1 Pressure Ratio Air Driven Natural Gas Booster Pump for Charging Cylinders  China Suncenter Brand Model: Dga25 25: 1 Pressure Ratio Air Driven Natural Gas Booster Pump for Charging Cylinders

Recent Posts