HYDR-STAR AGB06-1D-75 15000 PSI Output Pneumatic Hydrogen Gas Pump
|Actual ML per cycle
|Suitable for most gases, such as Hydrogen, Helium, Nitrogen and Natural Gas and so on.
Industrial gases like Argon, Helium and Nitrogen can be compressed to operating pressures of 25000 psig (1724 bar ),Oxygen to 5000 psig (345 bar), Hydrogen to 15000 psig bar (1034 bar). Higher outlet pressure to 1035 bar(15000 psig)
|★Pressure test & leakage test with gas
★Charging of nitrogen accumulators
★Supply for isolating gas systems
★Gas assisted injection moulding
★Transfer of oxygen cylinders
★Life Support Gas Transfer and Charging
★Gas recovery: Pressurize the remaining lower pressure gases in the cylinder or pipeline and fill the gases into a cylinder.
★Compressed Natural Gas (CNG) Boosting for vehicle refueling stations.
★Hydrogen refueling station compresses hydrogen for fuel cell.
Air Driven Gas Boosters
HYDR-STAR Gas Boosters consist of a large area reciprocating air drive piston directly coupled by a connecting rod to a small area gas piston. The gas piston operates in a high pressure gas barrel section. Each gas barrel end cap contains high pressure inlet and outlet check valves. Varying applications require many different booster and air drive head combinations.
The air drive section includes a cycling spool and pilot valves that provide continuous reciprocating action when air is supplied to the air drive inlet. The ratio between the area of the air drive piston and the gas driven piston is indicated by the number in the model description and approximates the maximum pressure the gas booster is capable of generating.
There are 2 distinct sections: the air drive section and the gas barrel section.
Air Drive Section
Standard Air Drive Seals should perform reliably within a temperature range of (25°F to 150°F) (-4°C to 65°C). Lower temperatures will cause air/gas leakage; higher temperatures reduce seal life.
HYDR-STAR recommends a minimum Class 4 air quality per ISO 8573.1 standards. For operation at extremely low temperatures, consult factory.
Gas Barrel Section
Low temperatures normally have little effect on the operation of standard parts and seals. The heat from the compressing gas helps to balance out an acceptable temperature. Maximum average acceptable temperature 115°C (240°F). Generally, the built-in cooling adopts exhaust air cooling. That can keep the temperature not exceeding this value. Also cooling by water is available as an option.
Suction pressures lower than the indicated “Ps min” are not permitted and can cause damages on the unit. Because each booster has a fixed maximum compression ratio. When the air supply pressure is too low, the gas can not be pressurized to a certain pressure in the high-pressure barrel, causing the booster to reciprocate and fail to output gas.The gas will be compressed and released repeatedly in the high-pressure barrel.
The maximum stroke frequency is at 100 cycles per minute for 50% duty cycle, It is recommended not to exceed 60 cycles/min for long-term operation or heavy-duty applications.
Air Driven Gas Booster Configurations
HYDR-STAR air driven gas boosters have wide range of models it is possible to select the optimum booster for each application. Single stage, double acting or 2 stage boosters or a combination of these models can be used to achieve different operating pressures and flow capacities. Single acting, single stage boosters are the base model. Double acting, single stage provides twice the delivery of a single acting single stage booster. Two stage models are used for high gas compression ratios.
★ Reliable, easy to maintain, compact and robust.
★ No heat, flame or spark risk.
★ Infinitely variable cycling speed and output.
★ Air driven boosters are an efficient alternative instead of electrically driven products and can be used in explosion proof areas.
★ Easy to apply automatic controls.
★ No limit or adverse affect to continuous stop/start applications.
★ Seal systems designed for long working life.
★ No airline lubricator required.
★ Separation between air and gas sections.
★ Built-in cooling.
★ Ability to stall at any predetermined pressure and hold the fixed pressure without consuming power or generating heat.
★ ATEX approved,CE certified.
★ There is no lubrication in the gas section. It will not pollute the gas and ensure the high purity of the gas.
★ The gas supply can be used to extremely low pressure, which improves the gas utilization.
1. Initial operation
The pump is prepared for operation manually:
☆ Connect supply lines (compressed air, suction and pressure lines).
☆ Set air drive pressure.
☆ Open compressed air supply slowly so that the high-pressure pump starts up .
2. Build up pressure
The pump technology executes all the steps for pressure build-up automatically:
☆ Automatic cycling of 4/2-way valve (spool cycling valve) by means of air pulses from the pilot valve (2/2-way valve)
☆ Suction of medium.
☆ Optimum cycling conditions thanks to large cross-sections .
3. Achieve and hold pressure
The pump controls the processes of CZPT and holding pressure.
☆ Pump automatically stops operating when the operating pressure is reached due to equilibrium of forces
☆ Pressure is held.
☆ Pressure holding phase with no energy consumption or heat generation .
☆ Pump restarted automatically if operating pressure drops.
Formed by the technical team with at least 15-year experience in high-pressure technology and fluid control, HYDR-STAR Fluid Control Company Limited has long been regarded as the leading manufacturer in China for pneumatic driven liquid pumps&gas boosters and high pressure(up to 100,000psi) valves. With the growing acceptance from foreign customers on its pumps and valves application experience, HYDR-STAR is accumulating the reputation among some of the most influential players abroad.
Unlike the omnipresent trading companies, HYDR-STAR is typically a manufacturer with an authentic base where the office building and modern workshop cover 30,000 sq meters. The workshop is characteristic of advanced manufacturing equipment, a dust-free level assembly room, a complete range of sophisticated machines for raw materials inspection, and hydraulic & pneumatic units for various functions and performance tests.
The certificates of CE, TUV, SIL, and ATEX are available. In addition, HYDR-STAR has obtained the latest ISO9001:2015 issued by SGS. The business cooperation type we support includes direct purchase, agent/ distributor authorization, OEM service, ODM service, etc. Welcome to contact us and visit our factory!
Packaging & Shipping
Foam Inside, Carton Box /Wooden Box Outside
1. who are we?
We are based in ZheJiang , China, start from 2013,sell to Domestic Market(15.00%),Mid East(15.00%),Western Europe(15.00%),Eastern Europe(10.00%),Southern Europe(10.00%),Northern Europe(10.00%),Oceania(5.00%),South America(5.00%),North America(5.00%),South Asia(5.00%),Southeast Asia(5.00%). There are total about 51-100 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Air-driven liquid pumps&boosters,High pressure valve&fitting (stainless steel),Hydraulic power units,Hand pumps,Electrical pumps
4. why should you buy from us not from other suppliers?
HYDR-STAR owns an engineering team with more than 15 years of experience in the field of high pressure testing and fluid control technology, with extensive know-how in R&D, strong capacity of designing of new products and solutions
5. what services can we provide?
Accepted Delivery Terms: FOB,EXW;
Accepted Payment Currency:USD,EUR,CNY;
Accepted Payment Type: T/T;
what to see in an air compressor
If you need to buy an air compressor, you should know what to look for. The types of air compressors on the market are classified according to their CFM rating, safety devices, and pumps. There are several differences between lubricated and oil-free air compressors that you should know before buying. To better understand the difference between these types of air compressors, read on. This article will guide you through these differences.
If you are looking for a quality air compressor, you have come to the right place. A good air compressor pump will provide high pressure for anything from tires to boats and more. There are hundreds of different models to choose from, and the great thing about buying 1 from a Chinese manufacturer is that they have so many options. More importantly, Chinese manufacturers can customize air equipment such as air compressors at low prices.
A good quality air pump won’t break easily, but you’ll be able to use it for years. Choosing a high-quality pump will help you avoid many hassles on the road, such as unplanned downtime and installation costs. Plus, a pump from the same manufacturer as your air compressor is your best bet to ensure optimum performance. Listed below are some tips for finding a quality pump for your air compressor.
The air compressor is an important but unremarkable invention. Without them, our lives would be completely different. Without a pump, we can’t get hot water from central heating, nor can we get heat from the refrigerator. We can’t inflate bicycle tires, and we can’t refuel cars. Pumps are vital to all kinds of machines. So why is it important to choose the right product? The answer may surprise you.
Different types of pumps are used for different applications. Positive displacement pumps move a fixed volume of fluid and direct it to a drain. This design ensures constant flow at a constant speed regardless of discharge pressure. Centrifugal pumps work differently. The impeller accelerates the fluid, converting the input energy into kinetic energy. This type of pump is most commonly used in mines, air conditioning, industrial plants, and flood control.
There are several safety features you should check when using an air compressor. First, check the connection of the air filter to the air. If they come loose, parts may separate and cause injury. Another important safety feature is the shut-off valve. When working near compressed air, the shut-off valve should be within easy reach and visibility. Moving parts and other equipment must be protected with protective covers. Check safety valve and replace damaged parts.
Rupture discs are copper discs located on the air cooler. When the air pressure exceeds a certain limit, it bursts. Fusible plugs contain materials that melt at high temperatures. The compressor should have a lubricating oil pressure alarm and cut off the trip signal. If these 2 safety devices fail, the compressor should be stopped immediately. The rupture disc should be inspected at least weekly to ensure it does not rupture under pressure.
If the pressure level is too high, and overcurrent protection device cuts power to the motor. It also automatically shuts off the compressor when the hose ruptures or the air volume exceeds a preset level. The device should be installed on the air compressor to prevent accidents. Its job is to protect the operator from harm. If employees do not follow these safety measures, they may cause equipment damage.
To ensure safety when operating the air compressor, safety glasses and gloves should be worn. Pressurized air can cause eye injury, and crash goggles can provide a barrier to prevent this. Additionally, the self-retracting cord prevents trip hazards and reinforces excess cord. You should also keep your hands and body away from the air nozzle. This will prevent you from being sprayed with compressed air.
An air compressor’s PSI and CFM ratings indicate the pressure and volume it can deliver. PSI stands for pounds per square inch and measures the force and pressure contained in 1 square inch of air. These 2 indicators are equally important when choosing an air compressor. If you need a lot of compressed air for a specific application, you will need a higher psi compressor. Likewise, if you are using compressed air in a smaller application, a low cfm compressor will not provide enough power to meet your needs.
When comparing different air compressors, be sure to pay close attention to horsepower and CFM ratings. While compressor power is essential for some tasks, it is not the most important aspect. The CFM rating of an air compressor will determine how big a project it can handle and how long it takes to charge. Make sure you understand the CFM and PSI ratings of your future compressors, as not knowing these important statistics can frustrate you and drive up costs.
In general, it is best to choose an air compressor with a CFM rating higher than the size of the air tool. This will ensure that the air compressor has enough pressure to work multiple tools efficiently at the same time. While smaller CFM ratings may be sufficient for smaller projects, larger tools such as drills require a lot of air. Therefore, the higher the CFM, the larger and more powerful the tool.
Once you understand the CFM of an air compressor, you can start looking for the right tool. You can check the CFM rating of your air compressor online by commenting below. If you’re not sure about the size of your air tool, you can always buy a second air compressor. This is a great way to double the CFM of your air compressor! You’ll have more air to do more work, and your compressor will last longer.
Lack of oil and lubrication
Oil-free air compressors have a smaller footprint and require less maintenance than oil-lubricated air compressors. Although oil-lubricated air compressors are more expensive and heavier than oil-free air compressors, they are also ideal for stationary use. The benefits of oil-free air compressors include greater durability and lower maintenance costs. The advantages and disadvantages of each type are discussed below.
Oil-free air compressors are generally quieter than oil-lubricated air compressors. However, you may still experience some noise while using it. To avoid this, you should choose a quiet intake compressor. However, if you work next to a noisy compressor, you should buy a muffler, an aftermarket filter that reduces compressor noise.
If you want to use the air compressor for a long time, the oil-free model is not the right choice. Its Teflon coating wears off over time, especially at extreme temperatures. Additionally, oil-free air compressors have a large number of moving parts that require regular maintenance, while oil-filled air compressors are great for those who don’t want to invest in extra parts.
Another major difference between oil-free and oil-lubricated air compressors is lubrication. Oil-lubricated air compressors require regular lubrication whereas oil-free air compressors are pre-lubricated. They have fewer parts and are cheaper. Oil-free air compressors are lighter than oil-lubricated air compressors. In addition to being more affordable, oil-free air compressors are more powerful and durable.
While oil-filled air compressors are more efficient and durable, they generate a lot of heat. However, they are also more expensive and require regular oil changes. Furthermore, they are difficult to transport. They also need to be permanently installed. These air compressors are also not portable and require a fixed location. So, consider your needs before deciding which type is best for you. When you’re choosing an air compressor for your business, be sure to shop around.
If you are wondering what the noise level of an air compressor is, the answer depends on your specific equipment and working environment conditions. Typically, air compressors produce 40 to 90 decibels of noise. Although the lower the decibel level, the quieter the compressor will be. Larger, more powerful air compressors produce higher noise levels than their little brothers. But no matter how big the air compressors are, it’s a good idea to wear hearing protection while working around them.
When purchasing a new air compressor, the noise level of the air compressor should be considered. While this may seem like a small problem, there are actually a lot of variations on these noisy machines. The most common type of air compressor is the reciprocating piston pump. This model uses pistons similar to an engine to rotate inside a chamber. The piston moves quickly and traps air proportional to its size. Single-piston air compressors are generally noisier than twin-piston models, also known as twin cylinders.
But even if you have the proper equipment to protect your hearing, it’s still important to know the noise level of an air compressor. Even if the noise is not immediately dangerous, it can still cause temporary or permanent hearing loss. This condition is called noise-induced hearing loss, and an air compressor with a sound level of 80 or higher can cause permanent hearing damage. You can avoid potential damage to your hearing and prevent accidents by simply paying attention to the noise level of your air compressor.
Air compressors are inherently noisy, but if you take steps to reduce their noise levels, you can minimize disruption to neighbors and co-workers. For example, installing a sound enclosure in your work area can prevent your air compressor from making as much noise as before. Depending on your workspace, you can also try installing a long air hose, which will reduce sound levels by up to 25%.